Spring Cable Reel

Part 1 Spring Cable Reel

Definition of our type                                                                                       

                                                                                                        l KCRS1、KCRS11    

l   Sheave Guide Chart                                                                                       l   Bracket Chart

Specification and Dimension

l KCRS2W、KCRS3W                             l KCRS4F、KCRS4W、KCRS5F、KCRS5T、KCRS6T

How to choose your type
1. Cable's diameter should be smaller than flange's.
2. Cable weight (per meter) X Length < Maximum reel torque
   Example:3.5mm/4C as Cable Dim shows 0.41 kg/m, 10m x 0.41kg/m = 4.1 kg<(7kg)
   Cross-refer the specification (P.5) find the choice is CRS 216W.

Reel mounted on the moving equipment will be an effort-saving way.

Design(Cross-refer Questionnaire) 

Definition

Example

Efficient Winding Force(kgf)   

Max Winding Force    
Max Efficient Winding Force     Fe(kgf)=μ.F(kgf)     μ=0.7                                                                                    

When quantity of poles is over 4 or speed is over 40 m/min or other resistant cause occur, by all means add the buffer (reduce the μ Efficient Value)

Cable Dim

Spring cable reel installation

Step

1. Power-in terminal enter "D" slip ring until through "G" hollow axis, connected with "E" slip ring. (chart 1)

A : 〇Cable Hole

B : Cable Fixed Flake

C : Cable End

D : Slip Ring Unit

E : Slip Ring

F : Carbon Brush Base

G : Axis Located Screw

H : Axis Located Screw

2. Cable pierces "A" hole 〇 from the inside of the roll plate and through "B" fixed point into "C" cable end. Connect the cable with carbon brush and

    arrange the cables. Lock the outside cap after connection. *To avoid cable hooking the screw parts, cables in the spring ring unit should be leaned

    aside as possible as you can. 

3. Roll all cables clockwise in the roll plate (chart 3), or handle the cable and move roll plate anti-clockwise till all cables completed. (chart 4)

4. Locate the cable reel.

5. Move the plate 2~3 cycles (snail shape spring will save the kinetic energy). Pull cable out through the sheave guide; make a trial run after connect

    power.

6. When the spring loses its elasticity, repeat the step 5.

7.

                 Moving cart roll horizontally                                             Moving cart on ground    

                        with sheave guide                                     (not recommended due to the addtional kinetic friction)
               (Recommended standard way)

l Performance

                                                               -Spring Cable Reel-

For Glass Factory Vacuum Suction Cups                      For multi-function hoist equipment in precast Cement Factory

Avoid fixingthe electric door, only I-beam needed to suit        For Steel Factory: Moving Cart

For Gate Door Opening                                                For Civil Engineering 

Features

Features of KBK Light Rail System

1. Smooth Operation With Low Noise

KBK’s trolleys, consisting of durable bearings, travel with low noise and little friction, and do not generate iron scrap or leak oil. Universal joints of the clamps make crane operation smooth and agile.

2. Time-saving 3 Axis Movement

KBK's 3 axis movement makes it a time-saving tool for a variety of factories, such as motor factories, clean room factories, logistic factories, and factories requiring efficient movements of materials or components. 

3. Simple Installation

KBK light rail system is designed to be connected with bolts and latches. With basic tools like hex wrenches, open-ended wrenches, and a level, one can easily complete the installation.

4. High Adaptability

KBK light rail system can adapt to a wide variety of locations, such as general factories, residence, and temporary constructions. It can be directly installed onto ceilings, RC beams, H-shaped beams, and flat or pitched roofs.

5. Great Flexibility

KBK light rail system can easily meet the needs of workplaces by extending or shortening vertical and horizontal beams.

6. Excellent Adjustability

The excellent adjustability of KBK light rail system makes it perfect for workplaces with height limitation or unparalleled vertical beams (see illustration below). Compared with traditional overhead cranes, KBK light rail system is much more ideal for small and medium sized factories.        

7. Easy Disassembly and Reassembly

KBK light rail system can be easily disassembled and reassembled, saving extra investment costs in case of relocations of factories or production lines.